Spirax Sarco saves Petrochemical Plant over $7 million in Energy Conservation solution

Active Management Of Process Steam Traps Nets Refinery Multi-million Dollar Annual Savings over three years

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"Energy costs are much more controllable. With savings going to the bottom line."

D. Jones, Plant Lead Trap Technician.

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Overview
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The more steam traps a plant uses, the higher the potential failure rate, and without active management the situation can easily incur very high energy consumption and costs.

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However, with proper management, large steam trap users can save significant amounts of money.

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Spirax Sarco recently assisted a Texas petrochemical plant to do just that.

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The Challenge
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The plant which manufactures additives in the production of food, paint and asphalt, operated its 6,883 steam traps (78.7% tracers, 4% process and 17.3% drips) for years without active maintenance management.

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Finally, the high energy consumption came to the notice of plant management who called upon Spirax Sarco to help them reduce costs.

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The Spirax Sarco Solution
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Over a three year period, Spirax Sarco implemented a complete, tailored solution to dramatically reduce costs and create a sustainable platform for future energy savings through:

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  • A plant-wide steam system survey to identify the areas for potential energy savings.
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  • Involvement of Spirax Sarco Energy Services Group who designed a specialist turn-key steam system optimisation service, which demonstrated through an air / nitrogen leak survey the potential for even greater savings.
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  • A comprehensive audit of the steam and condensate system, leading to a turn-key implementation of survey report findings.
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  • On-site training and support for plant technicians.
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To learn more
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Contact the Spirax Sarco Oil and Petrochemical specialists.

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Contact +44 (0)1242 521361for more information

Key Facts
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