Spirax Sarco solves tracing problems for Voridian

Reduction in maintenance costs and energy losses with a six-month return on investment

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"We’re very pleased with the results of the programme so far. Most of the outside manifolds have been replaced and we’re now turning to the internal ones."

Principal Maintenance Technologist, Voridian

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The installation of prefabricated manifolds, complete with ‘quick fit’ connector steam traps, led to significant benefits for Voridian:

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Overview
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Voridian, part of the Eastman Company, produces PET (polyethylene terephthalate), which is used to make plastic bottles. The company’s tank farm, in Cumbria, UK, stores a variety of chemicals, transported via a 2 km network of piping. The pipes are fitted with a steam tracing system to keep the chemicals flowing freely in all weathers.

Voridian were experiencing two major problems:

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  • The lines were not reaching the desired temperature to keep the process fluids flowing.
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  • The pipework was corroded in many areas, causing leaks, and maintenance costs had soared. Maintenance were working full-time to keep up with repairs.
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Voridian called in Spirax Sarco to review the situation and carry out a complete overhaul.

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The Spirax Sarco Solution
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Our survey revealed that the existing steam traps on the tracing lines were malfunctioning, and not removing condensate effectively. This was causing poor heat transfer and corrosion (because the pipes were not hot enough to stay dry).

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  • Spirax Sarco recommended the installation of proprietary, prefabricated steam distribution and condensate collection manifolds to replace the 20 old, fabricated manifolds around the tank farm. Each new unit is manufactured as a single piece, drastically reducing the opportunity for leaks.
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  • The failing steam traps were exchanged for versions more suited to their specific applications: thermodynamic traps for mains drainage, which remove condensate immediately it forms, and balanced pressure traps for non-critical tracing, which make use of some of the condensate energy before it is discharged.
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  • The steam traps supplied were of the revolutionary ‘quick-fit’ design, requiring only 2 bolts to be loosened to replace the trap unit. This minimises any future disruption during future maintenance.
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To Learn More

Contact our Oil and Petrochemical specialists on +44 (0)1242 521361.

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Call +44 (0)1242 521361 for more information

Key Facts
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