Spirax Sarco water treatment and steam system services eliminate costly maintenance and operating costs for R&D centre.

Maintenance and steam quality problems are a thing of the past at the International Centre for Life

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‘Since Spirax Sarco’s involvement, unplanned maintenance work on the steam system has been eliminated’

Jason Allan, Facilities Manager

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  • Increased steam quality

  • Elimination of unplanned maintenance

  • Lower boiler feedwater treatment costs

  • Lower blowdown losses

  • Site staff trained to understand water treatment and steam quality issues

  • Improvement in system performance and reliability
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Overview
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The UK based International Centre for Life was suffering a host of problems with corrosion in its steam system leading to vast expense in maintenance and corrective actions.

Problems included:

  • Failure of the boiler feedtank requiring replacement twice in four years.

  • Regular equipment failures and blocked valves.

  • Poor hot water temperature control and supply interruptions.

  • Water entering the humidification system.

  • Poor steam quality.
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The Spirax Sarco Solution
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Spirax Sarco’s service team executed a full audit of the steam system and isolated the water treatment system as the principal cause of the problems:

  • By analysing the water quality, not just at the feed point but throughout the steam system, Spirax Sarco was able to recommend process and chemical treatment improvements for the feedwater system. This reduced corrosion in the system and solved the chronic feedtank corrosion.

  • A Total Dissolved Solids (TDS) blowdown control system was supplied to improve boiler efficiency. The solution maintains the boiler at optimum design conditions for TDS levels whilst reducing waste water, energy losses, feedwater chemical usage and maintenance.

  • The audit also identified and rectified blocked and failed components throughout the distribution system. Repeat failures being avoided by assessing and applying distribution system expertise.

  • Elimination of corrosion and the improved control of TDS delivered improvements in steam quality.

  • On-site training, tailored to the site system, was provided to empower the operators with increased system knowledge, including water treatment practices, thus delivering efficiencies in maintenance and fault-finding.

  • Spirax Sarco provides continuous support via a service contract for the water treatment, TDS controls and system equipment; thus enhancing the site planned maintenance regime and system operation.
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Call +44 (0)1242 521361 for more information

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  • Total system audit conducted

  • Site suffering from corrosion and reliability issues

  • Holistic approach detected principal issues with the water treatment system

  • Spirax Sarco implemented a complete tailored solution

  • Site staff trained and supported by Spirax Sarco

  • Elimination of costly unplanned maintenance and system downtime

  • Increase of steam quality and system performance
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