Easiheat™ systems provide instant hot water: and instant savings for Catalent Pharma Solutions.

A decision to replace high-maintenance calorifiers slashes downtime, maintenance and energy costs.

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Key benefits
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  • Savings of up to £6,500 per year in energy costs by replacing a single 540kW calorifier.

  • Process improvement with reliable instant hot water at consistent and controllable temperatures.

  • Relief of process bottlenecks.

  • Multiple savings in downtime and maintenance - no annual insurance inspection or lengthy shutdowns.

  • Reduction in commitments for maintenance staff.
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Overview
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Catalent Pharma Solutions oral dosage facility in the UK was suffering due to poor performance of a critical process support system. Dual hot water streams of 80°C, for production and HVAC, and 60°C for hand washing are vital to the site’s operation.

The facility relied on shell-and-tube calorifiers for the production of hot water. However, the legacy equipment was compromising performance and costs.

The calorifiers were inefficient and slow to heat up thus causing bottlenecks in production and excessive energy costs.
Relying on shell-and-tube heat exchangers demanded annual inspections resulting in lengthy shutdowns and high maintenance commitment and expense.

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The Spirax Sarco Solution
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Spirax Sarco surveyed the process and was able to offer a compact and efficient alternative – the EasiHeat™. A packaged system employing stainless steel plate heat exchanger technology delivering increased efficiency and control functions.

The application of plate heat exchangers removed the burden of pressure vessel inspections and continuous maintenance, thus saving Catalent severe maintenance costs and downtime.

Due to the design and optimised sizing, increased efficiency was witnessed allowing production to continue unhindered whilst driving down energy costs.

Supplying a packaged system delivered the benefits of a pre-assembled unit that could be tested off-site pre-delivery and installed with minimal disruption and maximum confidence.

According to Engineering Manager, Mr Burnett, the EasiHeat™ units are “more than equal” to the task of heating process hot water – with a single unit replacing the work of three calorifiers.

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Call +44 (0)1242 521361 for more information

Key facts
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EasiHeat™ delivers:

  • Increased hot water production efficiency maximising energy savings.

  • Accurate and responsive temperature control.

  • Elimination of pressure vessel inspection and maintenance of shell-and-tube equipment.

  • Compact, preassembled package permitting pre-delivery inspection/testing and reduced installation time

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